Belldinni Doors

It has taken months and months for Jeanine and me to find interior doors for the new house. Door installation is scheduled to start in a few weeks, and the deadline has helped us make a decision. Pictured here are the doors that will be used for the bedrooms and offices. A plain slab version from the same collection will be used for the bathrooms, closets, and in the basement. We have specified concealed hinges and European-style magnetic door latches (no strike plates or protruding latch bolts). Still remaining to be selected is the bypass closet door in one bedroom and the fire-rated door between the house and garage.

Mooo

Every day, I make the 2-mile commute from the Road House to the River House to check on progress and perform work, often multiple times per day. On each trip, I pass a lovely field where about a dozen cows hang out and graze. These are perhaps the happiest and healthiest cows I have ever seen. I have enjoyed watching them grow over the last two years and will be sad when they are replaced. I stopped by to say hello and grab some photos this afternoon. I needed a break from kitchen cabinet design which I have been working on for the last few days.

By The Numbers

Jeanine had a clever idea for creating an indented area on the River House siding in which to display our street number. After looking through the low-quality or ridiculously expensive off-the-shelf options, I decided to design them myself and have asked Maya to print them at Formlabs on one of their large format 3D printers. Each digit is 12″ tall and 1″ thick with an integrated standoff and fastening stud.

I also completed the design of the stair stringers we will be using for our floating staircase. The original plan was to use a custom solution from a company called ViewRail. At $10K per flight (4 flights needed) that was a rather expensive solution. Next, I had the project quoted by a local welder with great reviews for this type of work. His price worked out to $6K per flight. Finally, I decide to use my own design and a local laser cutter service for a solution that will cost $3K per flight. Each flight will use four stringers made from 3/8″ thick steel plate. Two plates will be sandwiched around an LVL 2×4 for each of the two stringers. Laser cutting will provide virtually identical parts with perfect angles and dimensions eliminating the need for any means to level the treads and saving a ton of time during installation. I included features in the stringer to make them easy to hang and also to capture the treads with minimal hardware. The grooves shown on the back of the treads will engage with tongues cut into the stringers. The final execution will use properly placed holes to capture the tongues rather than the long slot for a cleaner look.

Parking Practice

In a few weeks, it will be time to excavate our current driveway to bring in a new water line from the street. Concord requires this of any new construction on an existing site where the water main is older than 50 years. With the number of trees on our property, the driveway is the only path that is feasible. As long as we are forced to excavate, we will also have the power, fiber optic, cable, and phone lines buried. Since we have added an attached garage that will replace the existing garage/carport, it will be necessary to reroute the end of the driveway as well. In doing so, we are required to make no net change to the total surface area of the driveway to comply with requirements established by the Natural Resources Commission. I spent several hours today laying out the new driveway (red paint line) which will include a turn around area that also serves as a parking for two cars. I established the contours by driving my car through every scenario to ensure that an easy turnaround would be possible from any parking position. Later I mapped the curves to my computer model of the property so I could calculate the surface area of the new paved surface for comparison to the old. Fortunately, we will be under the limit.

16″ Jointer / Planer

Since I will be building all the kitchen cabinets, vanities, and built-ins for the River House, getting my shop operational is a very high priority. At this time, it looks like the shop will be ready for move-in by mid-June. When we sold our last house, I decided to also sell most of my 25-year-old woodworking machines so I could upgrade to larger capacities for my new shop. Unbelievably, I sold my 8″ Delta jointer for more money than I paid for it new. Today, I ordered its replacement, a unit with 16″ capacity which does double duty as a planer. It is being shipped from Canada and should arrive in 2 weeks. With this purchase, I now have all the basic equipment I will need for proper cabinetmaking except for a router table which I should be able to live without initially.

Plastered

We have taken to calling Jeanine’s future office the Aviary. Our first architect gave it this name, possibly because he did not like “the Perch”, the name we initially chose for it. Today, it became the last room on the second floor to be finished with plaster as the team works their way through the house. They are roughly 20-25% done with plaster at this point. The drywall board hangers have completed 100% of the house and are about 60% done with the garage.

Gravity at Work

We have several large trees that are growing near the river just in front of the house we are building. They all lean out over the river so that they do not have to compete for sunshine with the trees further inland. One such tree lost its top many years ago and the 30-foot tall remaining trunk base has turned into a mecca for all manner of birdlife. Sometime during the last week, the rotted roots gave out and the trunk fell towards the river only to become wedged in between two living trees. For the moment, it does not appear to be a danger to anyone on land or water so we will not intervene. It is like having a bird feeder that you never have to put food in.

The Bailey Clause

Kyle hosted the immediate family and Susan at his place for a Memorial Day weekend party. We picked up ribs, brisket, pulled pork, and chicken from Blue Ribbon BBQ on the way which made for a most yummy minimal effort dinner. Kyle picked up a strawberry shortcake and fresh berries for dessert. Joining us were Marissa, pictured below, who has been renting a room from Kyle since December, and her dog Bailey. Kyle’s friend Oly, who has been his guest for the past few weeks joined us as well.

Kyle was proud to show off his renovated basement and we spent a few minutes completing the finishing touches. He has already entered a verbal agreement with a nice couple who will begin renting it in mid-July. While Bailey has been a most welcome guest he did inspire what is now being called the Bailey clause, an addition to the lease agreement that covers excessive barking, something the otherwise very quiet Bailey took part in whenever Marissa left the house.

Final Colors Finally

After testing five different paint colors on the side of the River House, Jeanine and I have arrived at a final choice. It is a Sherwin Williams color named Peppercorn. We visited the site twice, once while the paint was in shadow and again when it was fully sunlit. It is a dark grey with no undertones, in other words, a true shade of grey. Of the final three candidates we both gravitated to this color. I went back and repainted all the test areas to match. All that remains to be done on the color front is to paint the trim boards surrounding the windows and rust-colored horizontal siding in a matte black. I will do so over the weekend.

Maya @ Work

During nearly four decades of working, I do not believe there exists a single picture of me doing my job. Certainly, there are some in which I can be seen posing with colleagues or with products or accepting an award. None, however, capture me doing my actual work. Today, while at Formlabs for my regular consulting gig, I decided to capture a picture of Maya at work. She was unaware of me taking this photo. I reached my cell phone over the divider which separates her desk from a hallway for the shot.

In a nice bit of synchronicity, I bumped into her on the stairs at lunchtime and we were able to sit and eat together. I was heading down to invite her for lunch while she was heading up for the sunnier cafeteria on the 3rd floor.

Color Testing

I painted a small section of the house with a provisional color this afternoon. Neither Jeanine nor I think we have the right one yet and I will be doing additional test areas later this week.

Out and About

Jeanine was feeling well enough to venture out of the house today. First to pick up the mail and again with her sister Susan for a car excursion. Susan arrived on Sunday. Officially, she is here to help Jeanine, but I am the real beneficiary of her visit. Jeanine is getting quite good at maneuvering the knee scooter but her crutch skills leave me holding my breath every time she tries to navigate the stairs. I decided she would be much safer with a ramp to the front door and fashioned one out of remnants from the house project.

$1489 Coke

Often combined with a supply run to Home Depot, I usually pick up a fast food lunch on days when I am working at the River House. Eating while driving on the return trip is a good way to get back to work 15 minutes sooner. This is not a practice I can recommend to others. On one such lunch run, I managed to spill a cup of Coke into the center console of my Audi. I could have grabbed it immediately preventing most of the spillage but would have done so at the expense of a collision with oncoming traffic. When it was safe, I pulled over and soaked up as much of the Coke as I could. Another day would pass before I broke out the wash cloth to get rid of the stickiness. I thought nothing more of the incident until today when I learned that a small amount of Coke had entered through the USB charging port in the console and pooled at the base of the charging module where it shorted out the components shown above. I am familiar with these components and I estimate their cost to be in the neighborhood of 12 cents. A replacement for the module from Audi is $250. Labor to take apart and reassemble the center console to access the module is $1150. I love my e-Tron but I am no fan of Audi repair prices.

Closing Keynote

Earlier this week, Nicolai delivered the closing keynote at the 2023 Move United Education Conference held in Louisville, KY. The conference theme was, “Disability Inclusion in Sport: Transforming Intent to Action.” The event was billed as a forum for sports providers, professionals, and athletes to unite over a mutual interest in elevating sports opportunities for athletes with disabilities.

He then traveled to Los Angeles where he conducted an amputee soccer training camp for women and participated in a Teqball tournament. Teqball is a cross between soccer and table tennis. Check out the videos to get a better sense of the sport.

For Rent

Kyle photographed his newly renovated basement apartment so that he can begin advertising for tenants. The project took the two of us a little over a year working one day a week; Saturdays or Sundays. It included the conversion from a fuel oil furnace to an electric heat pump. This change added air conditioning to the whole home. We replaced the natural gas-fired water heater with an electric heat pump-style unit and replaced the upstairs gas cooktop with an induction range. The home is now all electric. The two-bedroom apartment has a separate entrance, a fully furnished kitchen, a living room, and a laundry area. If you know of anyone looking for something like this in Medford please reach out.

Taking Laps

Jeanine has begun the long road to recovery from her bunion surgery yesterday. Pain management has been a big challenge. Thus far she has had very dangerous reactions to the prescribed narcotics. Her release from the hospital was delayed by three hours when her blood pressure dropped precipitously after being given Hydromorphone. They sent her home with Tramadol instead. When she tried this she had the same reaction, this time without the benefit of a half dozen doctors racing to her side. We have switched to a mix of Motrin and Tylenol on an alternating three-hour schedule combined with near-constant icing. We have a recliner set up in the living room and a knee scooter for mobility. Jeanine gets a single peanut M&M for each lap she makes around the kitchen. I slept on the couch so I could be immediately available to provide assistance when needed.

The Creative

“The Creative” by Simon Donovan and Ben Olmstead is a free-standing, stainless steel sculpture installed in front of Boston Arts Academy. The sculpture is a depiction of a young woman with her eyes closed and head tilted upward. The “head” is composed of dozens of laser-cut stainless-steel shapes. They are held apart to create a skin of perforated stainless steel. Each 5/16” thick plane is welded together in a stacking fashion by small rods that create a 1” distance between sheets. The effect is that of an ever-shifting nature as you move around the piece. You go from perceiving the appearance of clearly defined topographic planes to seeming almost invisible when looking straight-on from the front or back.  I had the occasion to photograph the sculpture while waiting to pick up Jeanine from the Beth Israel Deaconess Medical Center after she underwent foot surgery to correct a previously botched bunion surgery.

Embedded Temperature Sensors

Our new house will feature remote thermal sensors for temperature control of the various zones. Instead of a traditional thermostat placed on the wall, we will have thermal sensors embedded in the drywall. We have eschewed most wall-mounted controllers and devices in favor of using voice control or phone-based apps to control the home. “Hey Siri, set the temperature to 68 degrees.”

The pictures show the installed 3/4″ diameter sensors. I documented distances to adjacent walls and took the photos should I ever need to locate the devices in the future.

Both Sides Now

Progress on the siding has been slower than I would have expected but the results have been better than I imagined. The main material is a product called TruExterior. It is made with fly-ash, a by-product recovered from coal combustion. The fly-ash is combined with polymers to create an inorganic material that is resistant to moisture and that offers no food source to carpenter ants, termites, wood-boring bees, and other insects. It is being installed as a rain screen (3/16″ open gaps between boards) which promotes drying of the backside. Five different board widths are being used in a random pattern to mimic the different size tree trunks which surround the house and will be painted a shade of grey. Areas that currently appear black will be sided with a product made from rice hulls using horizontal 4″ boards in a contrasting rust color. In total, about 70% of the siding is made from recycled or rapidly renewable materials. Still to be completed are the north side and riverside facades. These should go a little faster since they are not as high and do not require any board splicing.

18th Anniversary

This past weekend marked the 18th anniversary of the start of this blog. At times, I have questioned the investment of time needed to keep up with the daily postings. Just when I am about to let go of the routine, one of the kids or a friend, or even a random stranger will send me a note letting me know how much they appreciated something that I shared.

I should also like to apologize that the blog has become very new home construction-focused over the last year and will likely remain so through the completion of the River House. The simple fact is that the project consumes my every waking moment and I have suspended my normal travel adventures which were the source of my most interesting material.

Perhaps the best way to illustrate the age of this blog is to compare pictures of the kids when it started to today. According to the program I use to post with, this is entry number 8,588.

Angela’s Memorial Service

It is hard to be objective, but the memorial service for my mother was a truly special affair. We were joined by family far and near in the UUI church where she was a member for over 50 years. The eulogy by the co-ministers told the story of her life. I shared my experience of the final days of her life and the slideshow above. Alissa recounted the list of things for which she thanked my mother and performed a tango medley in her honor. Mark let us know what he would miss most about her and Mayela delivered a humorous and poignant short story that captured the essence of Angela. Her nephew Edward, delivered a message from her brother-in-law, Bob, and his own touching remembrance about his “wing man.” Her nieces, Anita and Jackie described the profound impact their beloved aunt had on them. Grandson Rory closed the service explained how Angela lives on in those she loved. Profound thoughts from someone so young.

Her grandchildren lit the chalice to start the service and the spouses of her children extinguished it.

A family reunion followed the ceremony at Alissa’s home and I will share those pictures tomorrow.

Cafe Calabria Gathering

In advance of my mother’s memorial service tomorrow, I drove to Albany, NY with my nephews, Rory and Mario this afternoon. There, we were joined by Jeanine, my siblings, and some of our extended family for dinner at Cafe Calabria. The Italian cuisine was world class and the gathering lasted for over four hours as we all caught up with each other. It is not everyday that you find a restaurant that shares your last name and the owners were ever so gracious and accommodating of our ever so boisterous group.

Broadway Premiere

Jeanine took the train to New Your City this morning to join a group of friends for the premiere of an off-Broadway musical co-written by our good friend Stefanie Cloutier (yellow/green top). I can’t wait to hear the reviews.

The 500 Pound Challenge

How do you move a 500-pound battery stacked on a second battery from a horizontal position to a vertical position on the ground 2 feet below? Very carefully! To accomplish this without assistance, I stacked blocks of wood to support the weight as I pushed the battery off the edge of the box underneath it. I then used a lever and fulcrum in between the supports to carry the weight as I removed one pair of blocks at a time gradually tipping the battery to an upright position. It took about an hour to complete the task and I was very pleased with the outcome. All this effort was necessary so I could expose the back side of the unit to confirm how it will be mounted and where the wiring needs to be located.

Nook Revisited

Last week, inspired by this photo, I framed in a nook located in the media enclave behind where the couch will be located. I set the height based on our current couch. Unfortunately, the new couch that we just ordered has considerably higher backs (due to the headrests for the reclining function) that will cover the nook. Rather than re-frame to a higher height, I opted to abandon the idea altogether. Two steps forward, two steps back.

Compressed Air

Compressed air is very handy for any woodshop. Pneumatic nailers can be run from very small portable air compressors but tools like sanders and HVLP (high volume, low pressure) paint guns consume a lot of air and require a large tank and powerful motors to sustain the airflow. Pictured above is the unit that will service my shop. I located it in the mechanical room right next to my dust collector so that the sound from these rather loud machines will be highly damped before reaching other parts of the house. Both the shop and the mechanical room walls are filled with sound-attenuating insulation and the air compressor is an ultra-quiet model. Pictured on the wall to the right are the four thermostats for each of the HVAC zones in the house. All use remote temperature sensors and can be adjusted/programmed from a phone app rather than a traditional wall mounted device.

Pop Up Shop

I set up a temporary shop in the River House kitchen today in order to fabricate the pockets into which window blinds we be installed. Because European-style windows open inwards, it is necessary to locate the roller blinds in a pocket above the window opening so as not to interfere with the operation of the window.

Quabbin Excursion

We were invited by our neighbors and good friends, Dave and Sarah for on outing to the Quabbin Reservoir today. We enjoyed a 5-mile hike to the Dana Town Common, a preserved archaeological landscape reflecting the 19th-century organization and land uses of a Swift River Valley town before the development of the Quabbin Reservoir in the 1930s. Although no buildings remain at Dana Common, extant foundations and cellar holes, granite steps, fragments of paving, stone fenceposts, walls, and a metal safe too big and heavy to relocate survive, all reflecting a world that is now gone.

Dana Common was formerly the institutional center of the once-vibrant town of Dana. The Commonwealth of Massachusetts acquired the town of Dana along with three adjacent central Massachusetts towns—Enfield, Greenwich, and Prescott—to create the Quabbin Reservoir, which, by the mid 20th century, would become the major source of drinking water for about two million people in and around Boston. Dana was among the four towns disincorporated, leveled, and flooded by the damming of the Swift River in 1939. The Dana Common area, on the East Branch of the Swift River, was above the reservoir flow line in the watershed and so was never inundated. Today the Quabbin Reservoir is the largest inland body of water in the Commonwealth, and said to be one of the world’s largest domestic water supplies. Dana Common is the best-preserved and most easily accessible of the former villages that made up the pre-Quabbin, Swift River Valley towns.

We then drove to “Fishing Area 3” where we enjoyed the glorious spring weather before heading to Harvard for lunch at the General Store. This is the first day in weeks where I have not worked on either the River House or Kyle’s house and the break was much needed.

Spring Beauty

Jeanine’s tulips and pansies were in full bloom today at the Road House. Spring in New England feels like the shortest of the seasons but makes up for that with the beauty it brings.

Having tested many reclining sofas with Jeanine earlier in the week, I returned to the store today to select an appropriate color and place the order. I choose the patterned charcoal grey pictured below. The sofa is for what we call the media enclave, essentially a home theater for two people located just off the kitchen. Delivery is expected in July, when we hope to be ready for it.

This website is dedicated to sharing, with family and friends, the day-to-day adventures of the Calabria family.