All posts by Carl

The Build Show, Episode 1

The first of two episodes on the Build Show featuring our River House project dropped today. In it, our architect, Steve Baczek discusses aspects of the design with host Matt Risinger.

Two Steps Backward, One Step Forward

Last week, FedEx attempted to deliver two pallets of plywood that I ordered weeks ago. The first pallet was as ordered. The second contained long boxes and not the 4’x8′ sheet goods I was expecting. I accepted the first pallet and rejected the second. Naturally, the missing plywood is what I need to complete the stair railings. The supplier acknowledged the error and is shipping out the correct material but it will probably take several weeks for that to arrive. Since our occupancy permit is gated by the completion of the stair railing, I have opted to proceed using scrap plywood that I will later replace with bamboo. This morning, I built and installed 7 temporary newell posts (three visible in the photo, the remainder are on the floors above and below). I then installed all the balusters for the guard rails on a spacer rail that will hold them in the correct position until I can epoxy them to the lag screw studs in the floor. Once cured, I will replace the spacer rail with a temporary code compliant railing. Next, I will repeat the process for the stair hand rails. On a positive note, I really like the shadow pattern generated by the balusters.

Nico’s AdaptX Podcast

Nico was recently featured in an AdaptX podcast interview. The extensive conversation is centered on the work he is doing with the Bionic Project as well as his crusade to build a world-class amputee soccer program in the US. I am extremely proud of the work he is doing and how eloquently he speaks about it. If you can set aside an hour to listen to the full interview, I promise you will learn some things that will change your perspective regarding people with a disability.

Decapitation

With the holidays in the rearview mirror, it was time to get back to work on the River House. I used an abrasive cutoff disc in my grinder to remove the heads of ~150 half-inch lag screws. It was not a pleasant task. I had to wear a respirator, protective goggles, and hearing protection for my safety and used the galvanized steel jig below to protect the stairs and floors from the spark generated by the grinding process. It took me about a minute to decapitate each screw which translates to about 2 1/2 hours bent over with a heavy grinder. Jeanine was kind enough to give me a back rub that helped alleviate the pain. I also began to erect the temporary scaffolding that will hold the balusters in place while they are glued to the studs on the floor.

Brisketeer

Last night, Jeanine and I spent New Year’s Eve with Kyle and his girlfriend Heloisa at the River House. We spent a good deal of time outside before and after dinner gathered around our new fire pit for its inaugural use. Kyle prepared a smoked brisket which we had for dinner and a second time today when the boys came over to watch Premier League Soccer (Liverpool vs Manchester United) on the big screen. Kyle is well on his way to becoming a grill master and we are fortunate to be the beneficiaries of his growing passion for the art.

Step and Repeat

It is fitting that on this last day of a year full of construction, I would be working on the last project standing in the way of getting our occupancy permit for the new house. The railing system for our stairs will use three vertical balusters per stair tread. These hollow steel tubes will be epoxied to the lag screws which I installed today but not until after I cut the heads off. I have opted for epoxy over an earlier idea I had since it will be stronger and offer more latitude for adjusting perpendicularity. In total, I installed just shy of 150 screws. Each one had to be perfectly positioned and driven in plumb. To accomplish this I built several jigs to ensure repeatability and accuracy.

Answer to yesterday’s puzzle: The bird sitting on the top shelf to the right of center.

Puzzle

Something in this photo which I took while shopping at Home Depot does not belong. See if you can figure it out. The answer will appear at the very bottom of tomorrow’s post.

Kitchen Complete!

Located at the back of the River House walk-in pantry is a column-style freezer that until today lacked a matching bamboo panel for the door. It was the last component needed to 100% complete the kitchen. Even though Jeanine originally wanted a push-to-open capability for the refrigerator and freezer she has since decided she would prefer a traditional handle and requested that it be made of bamboo to match everything else. Her wish was my command.

Masterpiece

I rarely, if ever, post photographs that are not mine or ones taken by family members. Today, I encountered an image that was so perfectly executed that I felt compelled to share it. I was not able to ascertain the photographer but it was originally posted on a yoga studio Instagram page. Kudos to the photographer and model. Perhaps, my interest in this photo is a sign that I am ready for a beach vacation after months of work on the new house. I am confident it is not a sign that I should take up yoga any time soon.

Finishers at Work

After more than 2 months of waiting, the additional bamboo plywood needed to continue built-in construction at the River House finally arrived. I cut all the panels needed to complete the drawer fronts and cabinet doors for the laundry, mudroom, and shop and the front panel for the flush-mounted freezer in the pantry. Jeanine and Susan worked together to apply finish to some two dozen panels leaving them ready for installation. I also started replacing the temporary stairs from the back hall to the garage with the final design that includes provisions for a future wheelchair ramp should that ever be needed. An additional shipment of plywood for the indoor stair railing is scheduled to arrive tomorrow, weather permitting. With any luck, we will be ready for our occupancy inspection during the first week of the new year.

Secret Santa

For many years now we have been doing a Secret Santa gift exchange. Everyone in our immediate family group is randomly and secretly assigned someone else in the group for whom to purchase a gift(s). Rather than shopping for everyone in the family, you only need to focus on one person. This year, Nico was my Secret Santa and he got me a super sweet Arctyrex jacket among other smaller items. Since I have been an exceptionally good boy this year, I decided that I would also give myself a gift. When I saw this miter gauge go on sale for 50% off I could not resist the temptation. When it arrived the day before Christmas, I decided to leave it in the box and put it under the tree with a Secret Santa label addressed to me. It took the family about 2 seconds to figure out what was going on. It is said that it is better to give than to receive. I am prepared to assert that it is even more satisfying to do both at the same time.

Swans a’ Swimming

Jeanine and I spent the night sleeping at the River House so that there would be enough beds at the Road House for all the guests we have this year. We woke up to fog on the river and swans swimming downstream. Even though there were only four of the famed 7 swans a’ swimming, it felt like a true blessing.

Christmas Crew

Fiona, one of Maya’s roommates and high school friend is staying with us over the Christmas holiday. Work prevented her from joining her parents who are celebrating in England. Also visiting us is Jeanine’s sister, Susan who we always look forward to spending the holidays with. This evening we gathered at the River House where we enjoyed raclette, a Swiss dish, also popular in other Alpine countries, based on heating cheese and scraping off the melted part onto boiled potatoes and sausages. Maya created a Bouche de Noël for dessert complete with woodland decorations (my favorite are the mushrooms). We also enjoyed fine chocolates, a gift from Nicolai’s girlfriend Samantha and her dog.

Chef Quinn

I have never thought of my sister Alissa as much of a cook. Recently, however, she has become much more adventurous in the kitchen and I am considering updating my assessment of her culinary talents. However, such will not be done until I have had a chance to sample the goods. Hint: This could be facilitated by a small overnight care package.